First, the use of watermelon greens: Watermelon color beads: 1. Process flow. Sea bath sodium, sucrose, agar heated and dissolved → cooling watermelon → cleaning → scrape green skin → mashing → juice → mixing → granulation 2. Operation points. (1) Cleaning: Raw materials watermelon first wash away the surface sediment, then use 0.03% potassium permanganate water disinfection soak 5min, and finally clean with sterile water. (2) scrape green skin, broken: use a clean stainless steel knife to scrape the surface of the skin, broken. (3) Juicer: The crushed green skin is put into the juicer and filtered, and the juice is taken to obtain the green core material. (4) granulation: sucrose 80g/l, sodium alginate 15g/l, agar 0.5g/l, and water heated to boiling, dubbed glue solution, cooled to 40°C, and the green core material and the cooling liquid are 1: 4 Stir evenly, inject 4% cacl2 solution with a granulator, stand for 3 min, filter it out, and rinse it several times to obtain green colored beads. This bead can be used to formulate various bead beverages and pastry decorations. Second, the use of watermelon rind: 1. Watermelon skin pectin. (1) Process flow. Fresh watermelon rind→crushed→rehydration→inactivating enzymes→ draining→adding acid extraction→filtering→salting and sedimentation→filtering→washing→drying→sieving→dealuminization→filtration→washing→milling→products. (2) Operation points. 1 minced, rehydration: Wash the watermelon rind into 3-6mm3 size, re-soaking for 1.5h. 2 Inactivation enzyme: The rehydrated watermelon rind was boiled for several minutes to remove the pectinase, and then rinsed several times to remove the starch and pigment from the rind. 3 Acid extraction: When rinsing drained watermelon rind, add 1:1 (reform) to soften water, heat and stir, adjust ph to 2.0 with hydrochloric acid, and control the temperature at 85-95°C for 1.5h. Wash with hot water and collect the filtrate. 4 salt precipitation: the filtrate was thermostatted at 60 °C, pH was adjusted to 4.0 with 10% naoh, was added aluminum sulfate saturated solution (aluminum sulfate dosage is about 3% of the weight of the watermelon rind), while adding stirring to form aluminum pectin Precipitate, add a little activated carbon to decolorize, settle completely, and let stand for 1.5h. 5 De-aluminum: The aluminum precipitate of pectin is added into a pre-prepared mixture of 60% ethanol and hydrochloric acid, and the aluminum ions are replaced by stirring for 40 minutes. Then, the aluminum ions are filtered, washed, dried and crushed to obtain the product. 2. Pickled rind skin. (1) Process flow. Watermelon skin → go to green skin → cleaning → salting → turn over → desalting → pressing → flavoring and pickling → vacuum packaging → sterilization → finished product. (2) Operation points. 1 Go green: Remove the green skin (hard part) and red gum (soft part) of watermelon and keep the white skin. 2 Salting: The white gourd that must be cut to the beginning can be added with 15% salt and placed in the tank. 3 Turn over the cylinder: The aim of the overturning cylinder is to distribute the salt evenly, dissipate the heat in the cylinder, remove the bad odor, and turn the cylinder twice a day for 7 days. 4 Desalting: Soak the salt in sterile water for 1 day to remove most of the salt. 5 seasoning and pickling: Soak the squeezed semi-finished products with marinade for 1 day. Marinades are boiled with sugar, soy sauce, fresh ginger, garlic, and Other condiments. 3. Watermelon sauce. (1) Process flow. Watermelon → go green, rinse → washing → beat → sugar liquid → sauce → canned → sterilization → finished product (2) operating points. 1 sugar liquid: According to every 100g of watermelon pulp, sugar 70g, water 100g boiling water pot boiled into syrup. 2 boiled sauce: the watermelon syrup into the pot, add the appropriate amount of water and half of the syrup boil for a while, 20min, wait until the melon flesh softened, add the other half of the syrup, continue to use the flame in the system, in the tanning system should constantly flip Stir to prevent the paste pot. After the sauce is concentrated, it can be hung on a chopstick. 3 cans; Cooked melon sauce quickly pan, canned temperature of not less than 85 °C. Third, the use of watermelon seeds: 1. Shixiang watermelon seeds. (1) Process: Pretreated watermelon fennel, dupi, hay, thin sticks, Shanna plus water → boiled for 30 min → mix well → boil → salt → boiled → micro-fire heating (prickly ash, cloves) → Let stand for 12h → filter out seeds → dry → mix well (seed oil, allspice) → finished product (2) Operation points: 1 Pretreatment of watermelon: Mix the seeds with fine shell ash, pour the clear water, and submerge the seeds After soaking for 10 hours, remove the mucous membrane, wash and drain it for use. 2 decocting: Spices Jianzhi with medium heat, pour seeds, the juice water to submerge the seeds, boiled seeds stir with boiling, add salt, stir well, cover and boil 1h. 3 Drying: Spread the sunflower seeds on a bamboo sieve and do not turn them until they are dry and crisp. 4 Formula: Each 10kg of watermelon seeds, salt 1.2kg, cinnamon 50g, thin cinnamon 50g, licorice 50g, 50g of shannae, fennel 30g, male cloves 30g, pepper 30g, fine shell ash 100g. 2. What is a melon seed? (1) Process: Saccharin, plum juice, salt, vinegar, plum blossoms, watermelon seeds, cleansing, medium heat, slow frying, frying, cooling, closed container, invert, place 24h, finished product (2) Operation points: 1 Cleaning: Wash the watermelon seeds in the rice bran, filter and stir fry. 2 Slow stir-fry in the middle of the fire: stir frying in the middle of the fire, and when the sound of crackling is heard, pour the sweet and sour salty sweet juice into the pan and stir it until it is dry. 3 Closed container: After the watermelon seeds are cooled, put them into a closed container that does not leak air. Drop 5-6 drops of plum flavor along the container wall. Turn over evenly and seal it for 24 hours. Fourth, the use of watermelon soup: 1. Canned watermelon. (1) Process: Fresh watermelon → selection, cleaning → cutting, seed removal → precooking → canning → sealing → sterilization → cooling → inspection → finished product (2) Operation points: 1Selection, cleaning: Select delicate, delicate, 7-8 ripe high quality melon, wash the sediment with water. 2 cut, seed: the watermelon off, with a curved fruit knife cut melon meal, the melon cut into about 25cm, seeded, placed in 3% saline soaked for 10min color protection. 3 Precooking: Precook the melons with 3% salt and 0.5% food calcium chloride for 10 minutes, remove and rinse with sterile water. 4 Canning: Put the melons into the jar, add the sugar liquid with the temperature above 80°C, and mix the sugar liquid: every 100kg water, 25kg white sugar, 0.2kg citric acid. 5 Seal: The degree of vacuum of the canister is controlled at about 70.5 kpa. 6 Sterilization and cooling: The sterilization formula is 5'-15'-5'/108°C step cooling. 2. Watermelon lotus frozen. (1) Process: Sugar, carrageenan, citric acid → dissolve → filter watermelon → pick 瓤 → juice → mix → heat → seal → sterilize → cool halving ↠steaming ↠go core white lotus product (2) operation requirements : 1 Juicer: Watermelon cake wrapped with clean gauze. 2 cooking: to the core lotus seed first soaked with water 2h, plus an appropriate amount of water cage steamed. 3 Mixing: The white granulated sugar, carrageenan and a little citric acid are dissolved by heating, filtered, mixed with watermelon juice and lotus seeds, heated to 85° C., filled into a heat-resistant synthetic resin container, and rapidly sealed. 4 Sterilization: The material was heat-sterilized at 80°C for 30 minutes and then cooled with water. 5 Formula: 1kg of watermelon juice, 0.1kg of lotus seeds, 0.05kg of white sugar, 0.05kg of carrageenan, and a little citric acid.
We offer customized mobile seed processing
plant as client`s specific requirements. It combines several different
functions machines on one mobile platform. It is multipurpose machine for grain
cleaning and seed treatment.
The Mobile Seed Processing Plant normally
comes with the primary Grain Cleaning Machine, conveyor, and packing machine. Seed cleaner & grader, destoner, Gravity Separator , Seed Coating Machine , Bagging Scale System, et can be randomly collocation base on the cleaning
requirement. Capacity from 1 ton per hour to 10 ton per hour is available.
To process grain seeds directly in the field,
the mobile Seed Processing Plant is capable of free mobility, electricity
supply, multi cleaning aims. Most mobile grain seed processing plant equipped a
diesel generator. It offers whole plant operation driving power. So this mobile
plant did not rely on electricity input has no working limitation. Client can
take it to filed and remote area for grain seed processing. Mobile grain
processing plant has a control panel, it convenient for operator run all the
machines.
Grain seed processing plant is fit for all
cereals, pulses, oil seeds, spices, forestry seeds, including wheat, maize,
barley, paddy, soybean, sunflower seeds, chickpea, etc.
5M-2 mobile seed processing cart for
Nigeria client
This mobile
seed processing cart consists of Bucket Elevator , drum type precleaner, seed coating machine, dust cleaning system, power control box. Customer prefers
a simple machine combine cleaning, seed treating. We design this for him. It is
2 ton per hour.
Working procedure:
Firstly, grain seeded are fed from elevator
hopper and delivered to drum pre cleaner.
The drum type precleaner is double sieve layers, which is used to remove the
big size impurity and small size impurity. This mobile seed processing plant equipped with dust cleaning system to remove the dust, light impurity by air cleaning.
After cleaning, seeds go through seed coating machine for chemical treating.
5M-5 mobile seed processing plant
This is 5 ton per hour mobile seed plant.
It consists of seed cleaner, seed coating machine, Bagging Scale , diesel
generator.
Working flow:
Grain
seed are fed from seed cleaner elevator. In seed cleaner & grader, the
light impurity, big impurity and small impurity are separated. Then the seeds are
taken to Seed Treater for chemical film coating. Finally coated seeds are transferred
to bagging scale for weighing and packing. It matched diesel generator, which
can ensure the power supply.
Mobile Seed Processing Plant
Mobile Seed Processing Plant,Mobile Seed Cleaning Plant,Mobile Grain Cleaning Plant,Mobile Grain Cleaning Machine
SHIJIAZHUANG SYNMEC INTERNATIONAL TRADING LIMITED , http://www.seedgraincleaner.com